Our Industry4.0 implementation is backed by our decades of experience in Manufacturing Industry. We enable organizations Digitize their manufacturing operation and transform into the digital era
Globally manufacturers are setting big targets for Increased Productivity at the least cost with zero defects. Smart factory solutions are the major tool that is going to help them achieve these targets. The major obstacle for Smart factory implementation is the high implementation cost - bigger time to deploy and lack of knowledge inside the organization. Proddroid Industry4.0 solutions are built with the main objective to break these barriers.
Proddoid Industry4.0 Solutions are built with the main objective to break these barriers Proddoid Industry 4.0 implementation has four major stages:
Proddroid Smart Factory solutions starts with the analysis of the existing manufacturing system. We have developed standard Analysis formats for various production lines. These enable our team to evaluate the existing system more effectively and quickly. These industry specific chards has the maximum options for production line variants, machine tool used, special processes done, Quality standards at each stations and the line testing inspection standards and data.
Parameters which we analyze are
Proddroid IoT system planning will be to
With this analysis and planning we are helping our customers to control and predict process performance more efficiently
Proddroid Industry 4.0 system is built on a modular architecture. Our architecture is based on the Analysis and Planning stage and we decide about the sensors, Data acquisition modules and analytics that is required for every machine and process. Our architecture is presented in the shop floor layout formats with sensors at each machine, data acquisition modules at each machine, analytical logics for each stage of manufacturing. This pictorial representation of the IoT system is a standard format which we have developed and will guide effectively in implementation stage.
Proddroid Smart Factory implementation is executed by professional Plant Integration Service providers. Our protocol for Smart Factory Implementation is to integrate the system without disturbing the existing Automation controls and systems.
Proddroid Smart Factory system is backed by our strong manufacturing knowledge. Through our experience we have set benchmarking standards for machines and process. These standards are customized for different production lines and products to suit to the customers’ requirements. Our analytics are based on these pre-standards and the requirement of the customer. These analytics are designed to be lean so that it is easier do continuous monitoring for big industrial systems. We have developed pre defined Analytical logics for full plant monitoring for Automotive OEMs based on the Assembly they manufacture or the process they do. Example