Services

Our Industry4.0 implementation is backed by our decades of experience in Manufacturing Industry. We enable organizations Digitize their manufacturing operation and transform into the digital era

Industry 4.0 Implementation

Globally manufacturers are setting big targets for Increased Productivity at the least cost with zero defects. Smart factory solutions are the major tool that is going to help them achieve these targets. The major obstacle for Smart factory implementation is the high implementation cost - bigger time to deploy and lack of knowledge inside the organization. Proddroid Industry4.0 solutions are built with the main objective to break these barriers.

Proddoid Industry4.0 Solutions are built with the main objective to break these barriers Proddoid Industry 4.0 implementation has four major stages:

Proddroid Smart Factory solutions starts with the analysis of the existing manufacturing system. We have developed standard Analysis formats for various production lines. These enable our team to evaluate the existing system more effectively and quickly. These industry specific chards has the maximum options for production line variants, machine tool used, special processes done, Quality standards at each stations and the line testing inspection standards and data.

Parameters which we analyze are

  • Chances of Failure
  • Scope for Improvement
  • Probability of Human error.

Proddroid IoT system planning will be to

  • Predict Break down
  • Improve efficiency ( Quality and Productivity)
  • Train and Upskill work force. ( Parametric guided Operation)

With this analysis and planning we are helping our customers to control and predict process performance more efficiently

Proddroid Industry 4.0 system is built on a modular architecture. Our architecture is based on the Analysis and Planning stage and we decide about the sensors, Data acquisition modules and analytics that is required for every machine and process. Our architecture is presented in the shop floor layout formats with sensors at each machine, data acquisition modules at each machine, analytical logics for each stage of manufacturing. This pictorial representation of the IoT system is a standard format which we have developed and will guide effectively in implementation stage.

Proddroid Smart Factory implementation is executed by professional Plant Integration Service providers. Our protocol for Smart Factory Implementation is to integrate the system without disturbing the existing Automation controls and systems.

Proddroid Smart Factory system is backed by our strong manufacturing knowledge. Through our experience we have set benchmarking standards for machines and process. These standards are customized for different production lines and products to suit to the customers’ requirements. Our analytics are based on these pre-standards and the requirement of the customer. These analytics are designed to be lean so that it is easier do continuous monitoring for big industrial systems. We have developed pre defined Analytical logics for full plant monitoring for Automotive OEMs based on the Assembly they manufacture or the process they do. Example

  • We have supplied full system monitoring and automation system for a prime Jack manufacturing plant.
  • Our full system monitoring for a Hot forging plant has reduced energy wastage and material saving.
Our Featured Services
Zero Rejection - Low cost - Flexible production is the target of every supplier in automotive industry. Proddroid Smart Manufacturing solution has developed a systematic audit system designed to evaluate - Quality- cost - Productivity of automotive supplier. This audit highlights the vital strength and weakness of the system and guides to create a holistic smart factory system Know More
Zero Rejection - Low cost - Flexible production is the target of every supplier in automotive industry. Proddroid Smart Manufacturing solution has developed a systematic audit system designed to evaluate - Quality- cost - Productivity of automotive supplier. This audit highlights the vital strength and weakness of the system and guides to create a holistic smart factory system Know More
It’s not Rocket Science anymore - Proddroid Predictive maintenance suite4.0 helps Manufacturers and Machine builders to design and Logic and Action plan of their Predictive Maintenance requirement. We have developed customized logics and action plan for various machines in the shop floor. These pre-defined logics help our customers design their analytics easier. Know More
Our Hot Forging Production Line suite is helping a big Automotive supplier in South India to optimize the process, save energy cost and reduce material wastage. Know More
Production line monitoring terminals are supervisory IoT system put on Automotive production lines to monitor and control process parameter to meet the required of the product quality. These systems have been successful in optimizing the process and quality of a major Automotive Jack manufacturer in South India. Know More